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Fill-Free Automated Controls for Cylinder Filling Systems

/Fill-Free Automated Controls for Cylinder Filling Systems
Fill-Free Automated Controls for Cylinder Filling Systems2018-09-04T15:59:26+00:00

Project Description

Fill-Free Automation Controls for Cylinder Filling Systems

Fill-Free

1.0 – Single Product (Pure Oxygen) Semi Automated System – Pressure Temperature.  This will sense and compute temperature, pressure and vacuum, notifying the filler when the cylinder is full. Freeing your filler to tend to other tasks while the fill process is cycling. Our System is PLC controlled and includes a color touchscreen control screen.

2.0 & 2.5 – Mix Gas (Inert) Semi Automated System – Pressure Temperature. These systems will sense and compute temperature, pressure, vacuum, notifying the filler when the cylinder is full. Freeing your filler to tend to other tasks while the fill process is cycling. Our System is PLC controlled and includes a color touchscreen control screen.

3.0 – Mix Gas (Inert) Semi Automated System – Gravimetric (Fill by gram weight). These systems include all of the benefits in Fill-Free 2.5 + a gravimetric fill enclosure, reference cylinders and scales for 2 zones.

 

4.0 Automation

The CryoVation “Fill-Free” Fully Automated System 4.0 will sense and compute temperature, pressure, vacuum and open and close valves automatically. Fill-Free 5.0 brings the addition of gravimetric components and precise mixing. Automation brings accuracy as well as freeing your filler to tend to other tasks while the fill process is cycling. Our system is PC based so we can store batch information and access remote monitoring, so you could login from anywhere and see what was happening.

  • Control System with PLC controller
    • This sub-system provides all input and output interfacing with all other major components
    • Ladder logic program is designed, installed, tested and is design protected by CryoVation
  • PC Workstation including full color, “touchscreen” display and Wonderware® (windows based) software. Includes:
  • Control Valve Manifold, consisting of all fittings, pipe, check valves, etc. for control of Vent, Vacuum and High-pressure product supply
  • Automated O2 Sampling and Fill Log available
  • Audible or Visual signaling of leak check requirement
  • Ethernet or Wireless connection for remote monitoring
  • Redundant power for a safe cancelation and shutdown of the system in the event of a power failure

5.0 Automation – Fully Automatic Cylinder Filling Control System. 

5 gas mixture capability, to provide completely automatic, unattended, gravimetric filling of Manifolds to 6000+ PSI.